Process Engineer jobs in United States
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FormFactor Inc. · 14 hours ago

Process Engineer

FormFactor, Inc. is a leading provider of essential test and measurement technologies in the semiconductor industry. The Process Engineer, Assembly & Test is responsible for optimizing assembly and electrical test equipment to meet safety, quality, and delivery targets while driving uptime, yield, and throughput through structured troubleshooting and continuous improvement initiatives.

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H1B Sponsor Likelynote

Responsibilities

Process Ownership & Reliability
Serve as process owner for assigned assembly/test tools (e.g., precision alignment stations, adhesives/epoxy dispense, curing ovens, bonders, electrical test stands/handlers and laser cutting)
Author and update standard work (setup, qualification, operation) and maintenance work instructions
Troubleshooting & Root Cause Analysis
Apply 5 Whys, Ishikawa, pareto analysis, and fault isolation to resolve equipment, fixture, sensor, and software PLC/HMI issues
Execute containment and implement corrective/preventive actions (CAPA); verify effectiveness via run charts and capability checks (e.g., Cpk, GR&R for measurement systems)
Process Support & Continuous Improvement
Partner with Equipment Engineering to ensure equipment meets process windows (adhesive deposition, cure profiles, alignment tolerances, electrical test limits)
Propose and implement low-cost automation, poke-yoke fixtures, recipe optimizations, and error-proofing
Participate in DOE and qualification (IQ/OQ/PQ) for equipment changes, capture learnings in the equipment history log
Data & Documentation
Track uptime, yield loss by cause, first-pass yield (FPY), cycle time, and throughput; publish weekly dashboards
Maintain calibration certificates, change control records, and risk assessments (PFMEA updates for equipment changes)
Safety, Compliance & Training
Ensure equipment complies with EHS (LOTO, machine guarding, ergonomics, chemical handling for adhesives/solvents)
Train operators/technicians on safe operations, preventive checks, and basic troubleshooting; verify training effectiveness with observations and signoffs

Qualification

Computerized Maintenance Management SystemsElectrical Testing EquipmentProcess Failure Mode Effects AnalysisPythonStructured Query LanguageMeasurement Systems AnalysisHMI SoftwareESD ControlMetal BondingMetrologyPrecision AlignmentsRoboticsSPC ChartsVendor ManagementIQ OQ PQReading Schematics

Required

Bachelor's degree and a minimum of 2 years of related experience; or an advanced degree without experience; or equivalent work experience

Preferred

Computerized Maintenance Management Systems (CMMS)
Electrical Testing Equipments
ESD Control
HMI Software
IQ OQ PQ
Measurement Systems Analysis (MSA)
Metal Bonding
Metrology
Precision Alignments
Process Failure Mode Effects Analysis (PFMEA)
Python (Programming Language)
Reading Schematics
Robotics
SPC Charts
Structured Query Language (SQL)
Vendor Management

Benefits

Medical
Dental
Vision
EAP
Short-term and long-term disability
Life insurance
Flexible spending and savings accounts
401(k)
ESPP
Paid time off

Company

FormFactor Inc.

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FormFactor is a leading provider of essential test and measurement technologies along the full IC life cycle – from characterization, modeling, reliability, and design debug, to qualification and production test.

H1B Sponsorship

FormFactor Inc. has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (28)
2024 (20)
2023 (28)
2022 (32)
2021 (21)
2020 (27)

Funding

Current Stage
Public Company
Total Funding
$15M
2025-01-07Post Ipo Equity· $15M
2003-06-12IPO

Leadership Team

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Mike Slessor
Chief Executive Officer
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Recent News

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