XNRGY Climate Systems · 17 hours ago
Lead Manufacturing Engineer - Equipment and Fabrication
XNRGY Climate Systems is a North American leader in sustainable design and advanced manufacturing of custom air handling and thermal management systems. They are seeking a highly experienced Lead Manufacturing Engineer to lead the development and optimization of fabrication processes and equipment for new and existing products in a high-performance manufacturing environment.
Responsibilities
Lead a team of engineers and technicians in developing and implementing advanced fabrication processes for custom components (e.g., sheet metal enclosures, structural frames, and other precision parts for AHUs, chillers, fans, and related systems)
Participate in and lead Design for Manufacturing (DFM) and Design for Fabrication workshops, partnering closely with design, product, and R&D engineers to optimize designs for manufacturability, material efficiency, reduced waste, and seamless integration into downstream assembly
Define and specify fabrication processes, capital equipment (e.g., CNC machines, laser cutters, presses, welding systems, robotic automation), tooling, fixtures, and technologies for new product introductions (NPI)
Design and optimize shop floor layouts, workflow, and material handling for efficient, safe, and lean fabrication operations, minimizing bottlenecks and supporting high-mix, low-volume custom production
Ensure fabrication processes meet the highest quality and precision standards by developing PFMEAs, control plans, process capability studies (Cp/Cpk), and validation protocols for critical components in mission-critical applications
Evaluate, select, and integrate advanced manufacturing technologies, including automation, robotics, Industry 4.0 digital tools (e.g., MES integration, real-time monitoring), and sustainable practices to enhance fabrication performance and reduce environmental impact
Lead the launch, validation, and handover of fabrication equipment and processes to production teams, including operator training, process qualification, and ramp-up support
Foster a culture of innovation, collaboration, continuous improvement (e.g., lean principles, Kaizen), safety, and sustainability within the fabrication and manufacturing engineering teams
Qualification
Required
Bachelor's degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or a related field
10+ years of progressive experience in manufacturing engineering, with significant expertise in equipment specification, fabrication processes, and custom component production (e.g., in HVAC, industrial machinery, aerospace, or heavy equipment sectors)
Proven track record in Design for Manufacturing/DFM, New Product Introduction (NPI), and equipment integration for fabricated assemblies
Strong analytical and problem-solving skills, with proficiency in data analysis, statistical tools, root cause analysis, and data-driven optimization
Excellent communication, leadership, and interpersonal skills to collaborate across engineering, production, quality, supply chain, and vendor teams
Ability to manage multiple projects, adapt to dynamic priorities, and thrive in a fast-growing, entrepreneurial environment
Proficiency in CAD software (e.g., SolidWorks, AutoCAD) and simulation tools
Knowledge of fabrication technologies (CNC, welding, forming), lean manufacturing, Six Sigma, and Industry 4.0
Preferred
Master's degree in a related field
Specialized experience in automated fabrication for large-scale custom systems
Sustainable material processes
Advanced equipment commissioning
Benefits
Comprehensive medical, dental, and vision insurance
401(k) plan
Employee Assistance Program
Generous paid time off
On-site electric vehicle charging stations
Company
XNRGY Climate Systems
Xnrgy Climate Systems designs and manufactures HVAC systems.
H1B Sponsorship
XNRGY Climate Systems has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (5)
Funding
Current Stage
Growth StageTotal Funding
unknownKey Investors
Activate Capital PartnersDIVCOIdealist Capital,"MacKinnon, Bennett & Company"
2025-10-21Series Unknown
2025-07-21Series Unknown
2023-05-24Corporate Round
Leadership Team
Recent News
Silicon Canals
2025-10-27
Company data provided by crunchbase