Aegis Worldwide · 1 hour ago
Process Engineer (Injection Molding)
Elwood, IN
Full-time
Onsite
Senior Level
$90K/yr - $120K/yr
7+ years expAegis Worldwide is a company focused on injection molding processes, and they are seeking a Process Engineer to establish and sustain robust manufacturing processes. The role involves troubleshooting, continuous improvement, and collaboration across various departments to enhance production efficiency and quality.
Human ResourcesRecruitingStaffing Agency
Hiring Manager
Russell Jones
Responsibilities
Establish and validate scientific process windows for thermoplastic injection molding applications
Define and maintain standard process settings, including melt temperature, injection velocity profiles, pack/hold pressure and time, cooling efficiency, and mold temperature control
Apply material behavior principles such as viscosity, shrinkage, crystallization, and thermal sensitivity to process design
Own process setup documentation, standard work, and controlled parameter limits
Train and mentor production and technical teams to properly run and protect defined processes
Lead root cause analysis of complex molding defects, including cosmetic, dimensional, and structural issues
Correlate defects to material condition, mold design, and machine performance
Utilize DOE, SPC, cavity pressure trends, and process data to implement permanent corrective actions
Partner with Tooling and Maintenance to optimize mold cooling, venting, ejection, and part release
Support mold trials, tooling changes, and new tool launches
Ensure molds are technically capable of running within defined process windows
Provide engineering input on mold wear components and preventive maintenance requirements
Own molding-related process capability metrics (Cp/Cpk)
Implement statistical process control on critical parameters and part characteristics
Drive transition from inspection-based quality to process-controlled quality
Support investigations related to scrap, quality holds, and customer complaints using data-driven analysis
Support commissioning and validation of injection molding presses, robotics, automation, and auxiliary equipment
Optimize cycle times without compromising part quality or mold life
Ensure compliance with safety, environmental, and quality standards
Support shift communication and coordination to maintain process consistency
Perform other duties as assigned
Qualification
Required
Bachelor's degree in Engineering (Plastics, Mechanical, Manufacturing, or related discipline)
7+ years of hands-on injection molding process engineering experience
Strong understanding of thermoplastic material behavior in molding applications
Proven ability to analyze data and solve complex manufacturing problems
Deep knowledge of injection molding processes, mold design, materials, and process controls
Strong analytical, troubleshooting, and root cause analysis skills
Experience with statistical tools and quality improvement methodologies
Ability to read and interpret technical drawings, specifications, and process data
Strong communication skills and ability to work cross-functionally
Self-directed with a proactive approach to process improvement
Familiarity with Lean Manufacturing principles
Proficiency with MS Office and manufacturing systems (e.g., MES)
Preferred
Scientific molding certification (e.g., RJG Master Molder or equivalent)
Experience with DOE, SPC, and continuous improvement methodologies
Background in high-volume, multi-press manufacturing environments
Company
Aegis Worldwide
Aegis Worldwide is a staffing agency that offers employment opportunities and recruitment services to job seekers.
51-200 employees
Funding
Current Stage
Growth StageLeadership Team
Devin Hussey, SHRM-CP
Human Resources Business Partner
Company data provided by crunchbase