Sr. Controls Engineer jobs in United States
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Tesla · 11 hours ago

Sr. Controls Engineer

Tesla is seeking a highly motivated Controls Engineer to contribute to the optimization and continuous improvement of existing automation equipment and assembly lines. The Controls Engineer will be expected to have sound controls engineering fundamentals and be comfortable troubleshooting PLC-based equipment.

AutomotiveElectric VehicleEnergyManufacturingRenewable EnergyTransportation
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H1B Sponsor Likelynote

Responsibilities

Design and build aesthetic HMI screens for complex machinery, ensuring clear diagnostic feedback
Develop organized, documented, and reusable PLC ladder‑logic code following Tesla’s programming standards
Create, review, and approve electrical schematics (in‑house or external) and maintain the associated documentation
Lead equipment design reviews and act as the technical liaison with production, maintenance, and IT teams
Support installation, commissioning, and troubleshooting of control systems on production equipment
Drive continuous‑process optimization and implement corrective actions to improve cycle time and uptime
Establish and execute test plans, risk assessments, and control‑system validation activities
Maintain backup, version control, and ongoing improvement of PLC and Ignition SCADA programming standards
Develop and deliver training programs and maintenance documentation for end‑users and support staff
Serve as the point‑of‑contact for supplier/equipment buy‑offs and for any occasional on‑call or weekend support required

Qualification

PLC programmingHMI developmentElectrical schematicsAutomation & Control experienceRobotics integrationSQL/scriptingLEAN methodologyLinux experienceDocker experienceCommunication skills

Required

Degree in Mechatronics, Control Systems, Electrical, Mechanical, Computer Engineering, or equivalent experience
3+ years hands-on experience as an Automation & Control or Robotics Engineer on electromechanical systems
Proficiency with PLC programming and troubleshooting on Allen-Bradley (ControlLogix/CompactLogix) and Siemens (Simatic Manager/TIA Portal); Beckhoff a plus
Strong HMI development skills; Ignition SCADA preferred, Simatic HMI/FactoryTalk a plus
Familiarity with Fanuc or Kuka robot programming and integration with external control platforms
Experience with AGV/AMR commissioning, vision systems (Keyence, Sick, Cognex), and SQL/scripting for reporting
Competence in creating electrical schematics using AutoCAD Electrical or EPLAN
Knowledge of production quality metrics, LEAN methodology, and high-volume manufacturing deployment
Excellent written and verbal communication, with a proven ability to present technical programs to diverse audiences

Preferred

Bonus: Linux, Docker, and embedded control-system experience

Benefits

Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program

Company

Tesla is an electric vehicle and clean energy company that provides electric cars, solar, and renewable energy solutions.

H1B Sponsorship

Tesla has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (2796)
2024 (2113)
2023 (1304)
2022 (1227)
2021 (1102)
2020 (723)

Funding

Current Stage
Public Company
Total Funding
$20.12B
Key Investors
Societe GeneraleEuropean UnionPennDOT
2024-10-05Post Ipo Debt· $783M
2023-09-13Grant· $159.6M
2023-08-15Grant· $0.23M

Leadership Team

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Vaibhav Taneja
Chief Financial Officer
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Tom Zhu
SVP of Automotive
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Company data provided by crunchbase