EControls · 8 hours ago
Senior Process Engineer
San Antonio, TX
Full-time
Onsite
Senior Level
7+ years expEControls is a global provider of innovative, state-of-the-art integrated controls solutions for internal combustion engines and electric drive systems. They are seeking a Senior Process Engineer to support manufacturing operations, develop production processes, and drive process efficiency improvements.
Consumer ElectronicsElectronicsManufacturingProduct Design
Responsibilities
Design experiments to develop optimum production processes - manual assembly, automated assembly, press operations, automated inspection, and testing
Identify and solve production related issues
Plan and develop processes and capacity utilization strategy for assembly operation of mechanical, electro-mechanical, and electrical components
Ensure production readiness of key processes
Troubleshoot root cause for equipment and process related problems
Drive process efficiency improvements by analyzing existing work flows and developing alternative solutions
Create work instructions & procedures and update existing
Conduct time studies, modify BOMs and routings
Design for manufacturability input into product designs
Define assembly strategy for production
Design new assembly equipment & tooling
Lead PFMEA development and participate in DFMEA development
Collect and analyze data from assembly operations
Improve existing fixtures and tooling
Explore & implement cost reduction ideas
Identify, source, and set up critical spare parts for production cells
Able to interpret assembly and component drawings and the requirements within
Develop and execute statistical process controls utilizing appropriate quality tools plus statistical techniques
Participate in MRB (Material Review Board) process to review Non-Conforming Material as needed to support production operations
Learn how products work and how they are used
Learn new skills and be educated on new technologies
Qualification
Required
7-10 years or more years of manufacturing industry experience
Experience in one or more engineering discipline (Mechanical, Electrical, Software or Application Engineering)
Design experiments to develop optimum production processes - manual assembly, automated assembly, press operations, automated inspection, and testing
Identify and solve production related issues
Plan and develop processes and capacity utilization strategy for assembly operation of mechanical, electro-mechanical, and electrical components
Ensure production readiness of key processes
Troubleshoot root cause for equipment and process related problems
Drive process efficiency improvements by analyzing existing work flows and developing alternative solutions
Create work instructions & procedures and update existing
Conduct time studies, modify BOMs and routings
Design for manufacturability input into product designs
Define assembly strategy for production
Design new assembly equipment & tooling
Lead PFMEA development and participate in DFMEA development
Collect and analyze data from assembly operations
Improve existing fixtures and tooling
Explore & implement cost reduction ideas
Identify, source, and set up critical spare parts for production cells
Able to interpret assembly and component drawings and the requirements within
Develop and execute statistical process controls utilizing appropriate quality tools plus statistical techniques
Participate in MRB (Material Review Board) process to review Non-Conforming Material as needed to support production operations
B.S. in Electrical or Mechanical Engineering, or similar engineering discipline
A minimum of 7-10 years of high-volume manufacturing environment experience
Knowledge of FMEA, PPAP, MSA, and Root Cause Failure Analysis
Ability to communicate effectively with design/test engineering, and manufacturing
Experience with lean manufacturing and Six Sigma methodologies
Preferred
Failure mode analysis and process control implementation experience
Company
EControls
EControls is an electronic manufacturing company providing design and development. It is a sub-organization of EControls Europe.
201-500 employees
H1B Sponsorship
EControls has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (1)
Funding
Current Stage
Growth StageLeadership Team
Jason Souder
Chief Technology Officer
Company data provided by crunchbase