Oak Ridge National Laboratory · 4 hours ago
Postdoctoral Research Associate - Process Monitoring of Directed Energy Deposition of Metals
Knoxville, TN
Full-time
Onsite
New Grad, Entry LevelOak Ridge National Laboratory is seeking a highly motivated postdoctoral researcher with expertise in sensor integration and data acquisition for additive manufacturing. The role involves developing and deploying advanced sensing modalities for real-time process monitoring of Directed Energy Deposition in metal printing, collaborating with a diverse research team and industry partners.
Advanced MaterialsClean EnergyEnergyEnergy ManagementManufacturingNuclearRenewable Energy
Responsibilities
Work within a committed team of scientists to develop in situ monitoring technologies for DED-based AM processes
Design, integrate, and deploy multi modal sensor systems (including but not limited to optical, thermal, acoustic, pyrometry, spectroscopy, co-axial and off-axis high speed imaging, and more) for process monitoring and diagnostics
Develop and implement data acquisition, signal processing, and data analytics frameworks to correlate sensor data with process induced defects, microstructure, and material performance
Interact with industrial partners, other research organizations, and universities related to advanced manufacturing technologies, and product, systems, and materials development
Responsible for presenting and reporting research results and publishing scientific results in peer-reviewed journals in a timely manner
Ensure compliance with environment, safety, health, and quality program requirements
Maintain strong dedication to the implementation and perpetuation of values and ethics
Deliver ORNL’s mission by aligning behaviors, priorities, and interactions with our core values of Impact, Integrity, Teamwork, Safety, and Service. Promote equal opportunity by fostering a respectful workplace – in how we treat one another, work together, and measure success
Qualification
Required
A PhD degree in material science, mechanical engineering, electrical engineering, robotics, or a related field completed within the last five years
Preferred
Background in in-situ process monitoring for metal AM, particularly DED
Hands-on experience with sensor hardware and data acquisition systems
Experience with optical systems, thermal imaging, pyrometry, spectroscopy, high speed imaging or acoustic sensing
Familiarity with data analytics, machine learning, or signal processing
Knowledge of metal additive manufacturing, process physics, and/or metallurgy to interpret sensor data in a materials science context
An excellent record of productive and creative research demonstrated by publications in peer-reviewed journal papers
Excellent written and oral communication skills and the ability to communicate in English to an international, scientific audience
Motivated and safety conscious
Ability to set priorities, multi-task, and adapt to ever-changing needs with the proven ability to function well and meet deadlines in a dynamic environment
Ability to work with a measure of autonomy and a willingness to participate creatively in a collaborative, team environment
Benefits
Medical and retirement plans
Flexible work hours
On-site fitness
Banking
Cafeteria facilities
Prescription Drug Plan
Dental Plan
Vision Plan
401(k) Retirement Plan
Contributory Pension Plan
Life Insurance
Disability Benefits
Generous Vacation and Holidays
Parental Leave
Legal Insurance with Identity Theft Protection
Employee Assistance Plan
Flexible Spending Accounts
Health Savings Accounts
Wellness Programs
Educational Assistance
Relocation Assistance
Employee Discounts
Company
Oak Ridge National Laboratory
Oak Ridge National Laboratory holds a range of R&D assignments, from fundamental nuclear physics to applied R&D on advanced energy systems.
Founded in 1943
5001-10000 employees
H1B Sponsorship
Oak Ridge National Laboratory has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (268)
2024 (276)
2023 (223)
2022 (228)
2021 (192)
2020 (152)
Funding
Current Stage
Late StageTotal Funding
$9.8MKey Investors
US Department of Energy
2023-09-21Grant· $4.8M
2023-07-27Grant
2022-03-14Grant· $5M
Leadership Team
Arjun Shankar
Division Director, National Center for Computational Sciences, Oak Ridge National Laboratory
Brett Ellis
Division Director - Research Computing Support
Recent News
2026-01-17
2026-01-17
2026-01-16
Company data provided by crunchbase