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GAF · 5 hours ago

Process Engineer II

Newton, KS

Full-time

Onsite

Entry, Mid Level

$72K/yr - $99K/yr

2+ years exp

GAF is a leader in residential roofing materials, constructing a new shingle manufacturing facility in Newton, Kansas. The Process Engineer position focuses on optimizing operations, ensuring product quality, and driving process improvements through engineering fundamentals and team collaboration.

Building MaterialCommercialConstructionManufacturingReal EstateResidential

No H1B

Responsibilities

Lead process design reviews, raw material qualification and product and process qualification and capability studies

Performs PPA/FMEA on all major process and raw material changes

Train production personnel on Statistical process Control (SPC)

Leads the application and interpretation of SPC charting Train and educates personnel on company products, plant and corporate quality policies and procedures; including internal and external personnel, suppliers and customers

Conduct internal compliance audits of production tests, process specifications, plant change notices (PCN’s) and other in-plant processes

Coordinate Plant Trials with R&D and plant personnel

Ensures trials are accurately conducted and reported

Train and educate personnel on company products, plant and corporate quality policies and procedures; including internal and external personnel, suppliers and customers

Standardize Manufacturing JSA’s, Standard operating procedures (SOPs) and work instructions to maximize the production departments productively while minimizing wasted time and controlling cost

Analyze Manufacturing processes, equipment, and systems for failures and provide solutions to eliminate production downtime or extend time between downtime and equipment failures

Conduct and or lead breakdown analysis investigations, perform failure analysis, Fishbone analysis and focused improvement activities for the production line

Plant liaison for Manufacturing improvement projects between other groups and plant personnel

Instruct and train plant personnel on Root Cause Analysis; Support Root Cause Analysis as a focused manufacturing improvement strategy

Work closely with Production operators to improve manufacturing /processes that adversely affect equipment or product quality

Review engineering specifications and drawings, propose design modifications to improve manufacturing processes within cost and business requirements

Support all Plant Safety improvements/projects

Participate in Plant Safety Teams and Continuous improvement projects

Qualification

Engineering DegreeManufacturing ExperienceStatistical Process ControlRoot Cause AnalysisAutoCADPLCTeam CollaborationCommunication Skills

Required

Bachelor's Degree in Engineering (Electrical, Mechanical, or Chemical) coupled 2+ years of demonstrated related experience in a manufacturing environment

Demonstrated knowledge of engineering fundamentals

Preferred

Advanced proficiency in Google Suite

PLC

AutoCAD

Benefits

We offer a wide range of health insurance options that include medical, dental, and vision for you and your family.

Our Family-Building benefits support the many different journeys to fertility and parenthood.

Our robust 401K plan includes an employer match contribution with your pre-tax and/or Roth contributions.

Other exciting programs and perks are available to help employees achieve work-life balance, including (but not limited to) a wellness program, free financial coaching, a referral program, and product rebates when purchased for an employee’s primary residence.

Professional growth and development are very important to us! We offer internal training programs and courses, as well as a generous tuition reimbursement program.

We're committed to fostering a culture that reflects our values to connect, empower, evolve, and inspire. We offer many opportunities for employees to connect with one another, including through our Employee Resource Groups who focus on education and allyship for all of our employees.