GE Aerospace · 16 hours ago
Lead Additive Process Engineer
Hamilton, OH
Full-time
Onsite
Mid, Senior Level
3+ years expGE Aerospace is a leading company in the aerospace sector, seeking a Lead Additive Process Engineer to provide technical leadership in additive manufacturing processes. The role involves ensuring the successful transition of designs into high-quality components while collaborating with cross-functional teams and mentoring others.
AerospaceCommercialManufacturing
No H1B
U.S. Citizen Only
Responsibilities
Execute and/or own process strategy of DMLM qualification processes with support for the DMLM process engineering team as required
Author and/or approve process specific work instructions, statements of work, and standard operating practices
Develop best practices, routines and innovative solutions to improve technology and processes related to additive manufacturing of parts. Specifically, processes related but not limited to additive file creation, parameter development and assignment, powder use/handling, machine qualification, and material testing
Review in-process monitoring images using the IPM toolkit; define containment and improvement actions for anomalies
Assess processes, take measurements, interpret data, and document results
Provide additive process development history and documentation as required
Create manufacturing shop routers as required following best practices for process and data quality requirements within shop MES
Develop and manage project plans for new machine/part process introductions or changes and their respective substantiations
Manage vendor purchase orders as required for assigned builds related to root cause investigations and/or technology development
Create and/or peer review DMLM tech plans as required
Evaluate part drawings for DMLM notes and machine implications on existing technology; review/approve build platform and/or recoater blade drawings with guidance as required
Support and/or present details and recommended actions within Producibility Reviews to provide technical leadership, influence, and guidance related to the part’s design, support structure, layout, and/or build stability risks
Clearly communicates to site leadership regarding Problem Solving and/or Tech milestones (TRL, MRL, IPT Reviews) and escalates concerns when needed
Support team strategic improvement projects tied to site KPIs
Identify team training needs and ensure training plan compliance, mentoring entry-level engineers
Lead and/or participate in root cause investigations leveraging FLIGHT DECK fundamentals for any DMLM process or manufacturing failure as required
Follows established processes and procedures and provides change feedback when required
Powder dosing strategy development for existing and/or new technology
Participate in shop Genba walks for process and technology development leveraging technician feedback throughout the DMLM operations and applicable post processes
Support vertical leaders to enable new technology or process maturation related to producibility and/or cost improvements
Interface with a cross functional team to ensure business outcomes around safety, quality, delivery, and cost are achieved
Qualification
Required
Bachelor's Degree from an accredited college or university (or a high school diploma/GED with a minimum of 4 years additive manufacturing experience + minimum of 3 years additive manufacturing experience)
Minimum of 3 years of experience in an additive manufacturing process and/or engineering role
Demonstrated ability to develop and communicate a vision into a tactical plan
Ability to execute with new and unclear requirements & goals
Strong oral and written communication skills
Strong interpersonal and leadership skills
Experience utilizing FLIGHT DECK tools to drive problem solving and action planning
Ability to document, plan, and execute programs
Humble: respectful, receptive, agile, eager to learn
Transparent: shares critical information, speaks with candor, contributes constructively
Focused: quick learner, strategically prioritizes work, committed
Problem solver: analytical-minded, challenges existing processes, critical thinker
Ability to analyze problems, identify root causes and provide efficient solutions
Knowledge of mechanical design, ability to review drawings with understanding GD&T
Working knowledge or understanding of statistical tools and concepts
Experience with risk assessments such as PFEMA
Working knowledge and/or understanding of GE Aerospace quality system
Experience with Siemens NX software or equivalent CAD software
Experience with EOSPRINT, Concept Laser WRX
Experience with manufacturing work instructions and shop planning
Knowledge of additive process parameters and equipment
Experience with additive technology/manufacturing
Benefits
Healthcare benefits include medical, dental, vision, and prescription drug coverage
Access to a Health Coach from GE Aerospace
Employee Assistance Program, which provides 24/7 confidential assessment, counseling and referral services
GE Aerospace Retirement Savings Plan
401(k) savings plan with company matching contributions and company retirement contributions
Access to Fidelity resources and planning consultants
Tuition assistance
Adoption assistance
Paid parental leave
Disability insurance
Life insurance
Paid time-off for vacation or illness
Company
GE Aerospace
GE Aerospace is a provider of jet and turboprop engines, as well as integrated systems.
10001+ employees
Funding
Current Stage
Public CompanyTotal Funding
$2.01BKey Investors
JobsOhioUS Department of EnergyAir Force Research Laboratory
2025-07-22Post Ipo Debt· $2B
2025-01-10Grant· $9M
2024-04-02IPO
Leadership Team
Amy Gowder
President and CEO Defense and Systems
H. Lawrence Culp
Chairman & CEO, GE Aerospace
Recent News
2026-01-14
2026-01-14
2026-01-14
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