Senior Metallurgical Engineer – Metallization and Scaling jobs in United States
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Vulcan Elements · 4 hours ago

Senior Metallurgical Engineer – Metallization and Scaling

Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. As a Senior Metallurgical Engineer, you will be responsible for the production of metal, meeting specification, from oxides, as well as the process definition, continuous improvement, documentation, and scale-up of metallization processes.

AerospaceIndustrial ManufacturingManufacturing
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Responsibilities

Lead the conversion of metal oxides to on-specification metals using thermal and chemical reduction routes
Continuous, data driven, process improvements, and translation of pilot-scale improvements to full production, prioritizing documentation and management of change
Author and maintain formal process documentation suitable for training and execution by operations teams
Partner with R&D, operations, quality, and EHS teams to ensure metallurgical processes are: Safe, Scalable, Cost-effective, Environmentally compliant
Provide technical leadership and mentorship to junior engineers and technicians
Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business

Qualification

Metallurgical EngineeringMetallurgical process developmentHigh-temperature reactionsMetal meltingProcess documentationPilot plant operationsQuality systems knowledgeTechnical authority

Required

Bachelor's Degree or higher in Metallurgical Engineering, Materials Science, or a related field
5+ years of hands-on experience in metallurgical process development or production
Strong working knowledge of high-temperature reactions and thermodynamics
Strong working knowledge of metal melting and solidification
Strong working knowledge of vacuum and controlled-atmosphere processing
Proven experience creating clear, auditable, and operator-ready process documentation
Experience supporting pilot plant or early commercial operations
Must be a U.S. Person due to required access to U.S. export-controlled information or facilities

Preferred

Experience with reactive or high-melting-point metals
Experience in startup or scale-up environments
Knowledge of quality systems (ISO, internal technical governance)
Ability to operate as a technical authority without excessive oversight

Company

Vulcan Elements

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Vulcan Elements is a manufacturer of rare-earth magnets used in critical defense and commercial applications.

Funding

Current Stage
Early Stage
Total Funding
$690.2M
Key Investors
Department of Defense’s Office of Strategic Capital (OSC)Altimeter
2025-11-21Debt Financing· $620M
2025-08-11Series A· $65M
2023-12-26Seed· $5.2M

Leadership Team

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John Maslin
CEO & Co-Founder
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Company data provided by crunchbase