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Amphenol Communications Solutions · 2 hours ago

Mechanical Engineer

Yocumtown, PA

Full-time

Onsite

Mid Level

Amphenol Communications Solutions is a leader in interconnect solutions, and they are seeking a Mechanical Engineer to specialize in the design and development of alignment mechanisms. The role involves providing technical expertise in connector mechanisms, collaborating with teams, and supporting product development.

HardwareManufacturing

Responsibilities

Design and develop mechanisms for connector alignment, including guide pins, bearings, springs and structural components made from steel and aluminum, ensuring reliability under misalignment conditions and performing failure analysis on defects from customer applications and manufacturing processes

Integrate new technologies, innovative manufacturing methods, and cost-effective initiatives into mechanism designs, supporting new product releases with a strong emphasis on material properties and surface finishes

Manage product-related documentation and specifications at the component level, including manufacturing processes and field performance, while maintaining the integrity of mechanism designs

Serve as the customer focal point for technical information on mechanisms, in-field applications, and guidance related to alignment performance and material durability

Collaborate with internal and external suppliers and manufacturing personnel to develop and validate mechanism prototypes through pilot production, interfacing with customers to test misalignment tolerance

Oversee the successful transition of mechanisms and processes from new product introduction (NPI) phase to volume manufacturing in low-cost regions, regularly interfacing with NPI and manufacturing engineering groups at global facilities

Provide technical assistance to drafters, designers, engineers, and support personnel to ensure accurate implementation of mechanism designs

Support the product design effort by conducting tolerance analysis, finite element analysis (FEA), material evaluations, and failure analysis specifically for mechanical mechanisms involving bearings, pins, and metallic components

Lead efforts in identifying new or alternative materials (e.g., advanced steels, aluminums, or coatings) and benchmarking them, while participating in the development of innovative manufacturing techniques for mechanism components

Actively collaborate with product designers on design reviews, component testing, qualification, and introduction of new mechanisms, including derivatives that address market demands for improved alignment and durability; participate in quality investigations to ensure mechanism specifications are met

Participate in fixture design and create/manage test plans to support the NPI process, with a focus on simulating misalignment scenarios and evaluating surface finish impacts

Identify and facilitate project initiatives such as cost improvements, quality enhancements, and performance benchmarking for connector mechanisms

Qualification

Mechanical EngineeringMechanism DesignSolid Modeling ToolsFinite Element AnalysisMaterials ScienceAnalytical SkillsElectrical Connectors KnowledgeProblem-Solving SkillsCommunication SkillsTeam Collaboration

Required

BS/MS in Mechanical Engineering, Materials Science, or a related field

Strong analytical and problem-solving skills, with experience in mechanism design and kinematics

Proficiency with solid modeling tools (e.g., Pro/E or similar) and FEA tools; experience with simulation software for mechanical systems is a plus

Deep understanding of materials, including steel, aluminum, and their surface finishes, as well as knowledge of bearings and guide pins

Ability to communicate effectively with technical and non-technical stakeholders

Experience working in a dynamic team environment

Desire to innovate in mechanism design for connector products and processes

Preferred

Knowledge of copper alloys and high-performance engineering thermoplastics is a plus

Basic understanding of electrical connectors and their mechanical integration

Company

Amphenol Communications Solutions

Amphenol Communications Solutions (ACS), a division of Amphenol Corporation, is a world leader in interconnect solutions for Communications, Mobile, RF, Optics, and Commercial electronics markets.

Founded in 2000