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Hyundai America Technical Center, Inc. (HATCI) · 6 days ago

Sr. Chassis Mounts Engineer

Superior, MI

Full-time

Hybrid

Senior Level, Lead/Staff

8+ years exp

Hyundai America Technical Center, Inc. (HATCI) is seeking a Senior Chassis Engineer to lead and support the design, development, and validation of all chassis mounts for U.S. SUV, pickup truck and off-road vehicles. The role involves engineering various mounts to meet performance and safety standards, utilizing CATIA V5 for design, and collaborating with cross-functional teams.

Automotive

No H1B

Responsibilities

Lead the conceptualization and detailed design of chassis mounting systems – including body mounts, engine/transmission mounts, exhaust and frame mounts, and suspension attachment points – to optimize vehicle performance and NVH (noise, vibration, harshness) characteristics. Generate 3D CAD models and technical drawings in CATIA V5 for components and assemblies

Support structural and durability analyses (using FEA, multibody dynamics, etc.) to validate designs under real-world load and vibration conditions. Iterate designs based on simulation and test feedback to ensure robustness and compliance with engineering requirements

Develop, support & execute test plans for prototypes (physical or virtual) to validate load paths, strength, and fatigue life of mounts. Work closely with test engineers to build, instrument, and evaluate prototypes. Incorporate test results into design refinements and ensure the final product meets all functional and safety targets

Collaborate with powertrain, suspension, body-in-white, manufacturing, and NVH teams to ensure seamless integration of chassis mount systems into the vehicle. Ensure designs meet all relevant In-House due care, Federal Motor Vehicle Safety Standards (FMVSS) and SAE regulations for structural components and safety-related systems. Maintain knowledge of FMVSS requirements and SAE standards to guide design decisions

Prepare and review detailed design documentation, including CAD models, drawings, and specifications. Manage component release processes, ensuring data integrity and that all design releases meet company and regulatory standards. Lead design reviews and sign-off processes to guarantee quality and manufacturability

Engage with suppliers (Tier-1 or OEM) to clarify design requirements, resolve engineering issues, and support tooling or production changes. Manage design change processes and component updates, ensuring timely implementation of modifications. Establish and maintain strong working relationships across engineering disciplines to meet project milestones and deliverables

Act as a technical lead and mentor for junior chassis engineers. Provide guidance on engineering best practices, CAD/FEA techniques, and project execution. Foster a collaborative team environment, sharing knowledge and encouraging innovative problem-solving. Lead by example in meeting objectives, timelines, and high-quality standards

Occasional domestic and international travel (approximately 20%) to our Korean HQ, supplier facilities, chassis component manufacturers, and CA test tracks are expected. Travel may also include collaboration with off-site engineering teams or attendance at industry events

Qualification

Chassis Mount SystemsCATIA V5Structural AnalysisVehicle DynamicsCAE toolsMechanical EngineeringProject CoordinationSupplier EngagementDesign ReviewsQuality AssuranceLeadershipMentorshipCollaborationProblem-solvingCommunicationDocumentation

Required

Bachelor's or Master's degree in Mechanical Engineering, Automotive Engineering, or a related field

8–10 years of professional experience in chassis and suspension design, with a focus on Chassis Mount Systems

Preferred

Experience specifically with pickup trucks, SUVs, or off-road vehicles is highly preferred

Experience working on electric or hybrid vehicle Suspension systems

Prior experience with pick-up trucks, SUVs or off-road vehicles and knowledge of their specific Suspension Systems / durability / set up / articulation etc is a plus

Proficiency in CAE tools (e.g. ANSYS, Nastran, MATLAB/Simulink) for advanced suspension modeling, dynamic simulations, or optimization is a plus

In-depth understanding of vehicle ride & handling, off-road performance, and NVH considerations specific to heavy-duty trucks and SUVs

Knowledge of solid axle and independent suspension systems in off-road conditions

Familiarity with CAD software (e.g. CATIA V6) and PDM (ENOVIA V6) or Windchill PLM systems

Professional Engineer (PE) license or Six Sigma certification, if applicable, are advantageous