Senior Electrical Engineer, Automation & Validation jobs in United States
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Copper · 3 hours ago

Senior Electrical Engineer, Automation & Validation

Copper is reinventing home appliances for an electrified future. As a Senior Electrical Engineer with a focus on Automation & Validation, you’ll own electrical validation and compliance across prototype and production hardware, lead PCB bring-up, and develop clear validation plans.

Electrical & Electronic Manufacturing

Responsibilities

Plan, execute, and report PCB and system-level validation from EVT through production
Design & build electrical system validation equipment and DIN-rail test fixtures; bring-up safely and reliably
Run UL pre-compliance (component/construction checks, PCB design-rule verification, hipot and ground-bond testing); track actions to closure
Run EMC pre-compliance (LISN + spectrum analyzer, near-field probing); analyze failures and propose mitigations (grounding, shielding, filtering, layout/fixture changes)
Develop clear test plans, procedures, and acceptance criteria; create structured test lists and traceability to requirements
Model safe work around 240 VAC circuits (LOTO / NFPA 70E basics)
Build production-line test equipment and electromechanical test rigs
Convert hand-drawn jig/schematic concepts into reliable DIN-rail assemblies and bring-up safely
Develop automated test scripts (Python preferred) for validation and manufacturing; maintain test infrastructure and fixtures
Evaluate production line quality for PCBs and wiring harnesses (IPC-A-620), support training factory personnel on safe QA practices
Debug failed units and test systems on the line; improve test coverage, reliability, and throughput
Assemble, wire, crimp, and solder panels and harnesses to a high standard; specify tools/consumables

Qualification

Electrical ValidationTest DevelopmentAutomationPythonLab InstrumentationMains SafetyGroundingShieldingUL ComplianceStructured DebuggingClear DocumentationOwnership Mindset

Required

5–15 years in electrical validation, hardware test development, manufacturing test engineering and/or manufacturing automation
Mastery of lab instrumentation (oscilloscopes, electronic loads, spectrum analyzers, hipot testers)
Demonstrated competence with mains safety and best practices at 120/240 Vac
Hands-on build ability: translate a schematic into a DIN-rail panel/fixture and commission it safely
Practical knowledge of grounding, shielding, filtering, and EMC countermeasures
Experience with UL and FCC compliant product construction, pre-compliance workflows and lab interactions
Proficiency in Python (or similar) for automated testing and data capture
Clear, systematic documentation; calm, structured debugging; ownership mindset in a fast-moving startup

Benefits

We cover 100% of the premiums for our employees and 50% of the premiums for their dependents on our base plans for medical, dental, and vision insurance.
We offer a 401(k) plan for employees to contribute to, in addition to many other benefits.
Every employee, regardless of gender identity or expression, is eligible for 16 weeks of paid parental leave after three months of employment (eight weeks through Copper and eight weeks CA Paid Family Leave).

Company

Copper

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We make battery-equipped appliances in order to make all of our homes better places to live.

Funding

Current Stage
Early Stage

Leadership Team

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Sam Calisch
Founder and CEO
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Tucker Gilman
Co-Founder
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Company data provided by crunchbase