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Custom Glass Solutions, LLC · 15 hours ago

Process Engineer

Fostoria, OH

Full-time

Onsite

Mid, Senior Level

$80K/yr - $95K/yr

3+ years exp

Custom Glass Solutions is a rapidly growing manufacturer of large format laminated glass products. They are seeking a Process Engineer to develop, optimize, and maintain the glass lamination process, ensuring quality and efficiency in production while providing technical expertise and driving process improvements.

AutomotiveManufacturing

Responsibilities

Improve yields, lower costs, and increase manufacturing uptime by supporting plant

Determine design requirements, prepare specifications and drawings, procure necessary materials and services, and coordinate installation and maintenance systems for new automation projects

Provide a communication bridge between engineering and production floor

Support technical issues in existing products and processes

Become subject matter expert for all Engineering & Maintenance activities revolving around the lamination process: troubleshooting, equipment upgrades, etc

Stay current with new material and process opportunities

Interpretation of a variety of customer specifications

Definition of testing requirements, standards and protocols to meet requirements

Work with Quality to define new testing methods or protocols for new products

Reporting of results or conclusions internally or externally as required

Brainstorm improved products and processes

Develop IP to gain a competitive edge

Provide daily technical support to production teams for lamination equipment and processes

Analyze root causes of process deviations, defects, and downtime, and implement corrective actions

Train operators and maintenance staff on best practices and process controls

Work hand and hand with maintenance to implement new processes and controls as well as repair issues with clean room and lamination equipment

Ensure processes meet customer specifications, industry standards (e.g., ANSI, ASTM), and regulatory requirements

Collaborate with Quality to develop and maintain standard operating procedures (SOPs) and inspection criteria

Monitor process data and lead continuous improvement projects using Lean and Six Sigma methodologies

Support equipment commissioning, upgrades, and preventive maintenance programs for lamination lines

Work with vendors and suppliers to specify and source materials, parts, and technology for process improvements

Complete assigned design initiatives for components and assemblies to improve manufacturability, functionality, and integration

Utilize advanced tools like CAD/CAM, adhering to Design for Manufacturability (DFM) and Lean Manufacturing principles to enhance product designs and refine process workflows

Develop and prototype new applications to validate concepts and convert ideas into market-ready products

Monitoring and analyzing process data, identifying trends and proposing solutions for process improvement continuously

Lead process innovation, continuous improvement, and Kaizen projects aimed at reducing waste, increasing productivity, and optimizing manufacturing processes

Lead the design and implementation of manufacturing processes that ensure optimal operational performance

Lead problem solving actions to reduce scrap, improve operational efficiency and improve overall operational performance. Provide process improvement input that aids in the acquisition and implementation of cutting-edge manufacturing equipment to ensure technological competitiveness and enhance operational efficiency

Lead or participate in cross-functional teams in collaborative and integrative projects to improve manufacturing processes, aligning with plant AOP assigned by Plant Management

Foster a culture of continuous improvement, encouraging innovative thinking and feedback among team members to achieve superior project results

Manage projects and critical action items to ensure timely and effective execution of cost savings, improvement and manufacturing projects

Implement risk assessments within project phases to preemptively identify and mitigate potential issues

Engage with customers as their needs require to gather detailed information to integrate feedback into design enhancements and manufacturing solutions to establish and maintain strong business relationships

Stay informed about industry trends and technological breakthroughs to ensure the organization remains at the forefront of innovation

Qualification

Process EngineeringLamination TechniquesLean ManufacturingSix SigmaCADData AnalysisMechanical Equipment TroubleshootingElectrical Equipment TroubleshootingAnalytical SkillsProblem-SolvingInterpersonal CommunicationOrganizational SkillsLeadership Skills