BAP Agency, LLC · 3 weeks ago
Process Engineer, High Pressure Die Casting
Grafton,WI,US
Full-time
Onsite
Mid Level
$100K/yr - $110K/yr
3+ years expBAP Agency, LLC is looking for a Process Engineer specializing in High Pressure Die Casting (HPDC). The role involves developing, optimizing, and maintaining die casting processes to ensure high-quality production and operational reliability while leading continuous improvement initiatives and supporting new product launches.
Marketing & Advertising
Responsibilities
Design, develop, and optimize HPDC processes, including machine parameters, gating design, and cooling systems
Analyze process capability and implement improvements to increase yield, reduce scrap, and enhance cycle times
Support tooling design and modifications for die casting molds
Troubleshoot die casting equipment, tooling, and process issues in real time to minimize downtime
Develop and maintain standard operating procedures (SOPs) and process documentation
Ensure compliance with quality standards (IATF 16949, ISO 9001, etc.)
Conduct root cause analysis for quality defects (porosity, cold shuts, flash, etc.) and implement corrective actions
Lead continuous improvement initiatives using Lean Manufacturing, Six Sigma, and Kaizen methodologies
Collaborate with Quality and Maintenance teams to ensure consistent part quality
Support APQP, PPAP, and new product introduction (NPI) processes for HPDC components
Participate in trial runs, parameter development, and validation of new tools
Work closely with design engineering to ensure manufacturability
Promote and enforce EHS standards in die casting operations
Ensure compliance with all company, customer, and regulatory requirements
Qualification
Required
Bachelor's degree in Mechanical, Industrial, Metallurgical, or Manufacturing Engineering (or related field)
3-5 years of experience in high-pressure die casting (HPDC) process engineering
Hands-on experience with die casting machines (Bühler, Idra, Toshiba, etc.) and auxiliary equipment
Strong background in metallurgy, solidification, and casting defects
Familiarity with CAD software (SolidWorks, AutoCAD, CATIA, etc.) and simulation tools (MAGMASoft, ProCAST)
Strong analytical and problem-solving skills
Knowledge of Lean Manufacturing, Six Sigma, and statistical process control (SPC)
Ability to manage multiple projects and work cross-functionally
Excellent communication skills (written and verbal)
Proficiency in MS Office (Excel, Word, PowerPoint)
Technical expertise in die casting processes
Results-oriented with a continuous improvement mindset
Team player with leadership potential
Ability to work in a fast-paced manufacturing environment
Preferred
Master's degree preferred but not required
Benefits
Relocation bonus available for qualified candidates!
Company
BAP Agency, LLC
At BAP Agency, we are a team of storytellers, creative people with varied skill sets to bring your story to life through brand development, creative marketing, digital marketing, strategic marketing, and advertising specialties.
2-10 employees
Funding
Current Stage
Early StageCompany data provided by crunchbase