Industrial Systems Consulting · 4 weeks ago
Senior Reliability Engineer – Rotating Equipment
Industrial Systems Consulting is seeking a Senior Reliability Engineer with deep expertise in rotating equipment within upstream oil and gas operations to support producing assets in the San Joaquin Valley. The role involves owning rotating equipment reliability from failure analysis through execution readiness and collaborating with operations and maintenance to optimize strategies and reduce downtime.
Responsibilities
Act as the technical authority for rotating equipment reliability across upstream assets, including:
Crude, water, and injection pumps
Gas compressors (reciprocating & centrifugal)
Gas lift compressors, VRU equipment, fans, blowers, and gearboxes
Lead complex troubleshooting of chronic and acute equipment failures:
Vibration issues, seal and bearing failures, lubrication breakdowns
Cavitation, misalignment, resonance, process-induced damage
Start-up and operating envelope issues
Perform and facilitate:
Root Cause Failure Analyses (RCFA)
Bad actor identification and elimination
Failure Mode and Effects Analysis (FMEA)
Interpret and integrate:
Vibration data, oil analysis, thermography, inspection reports
Operating data and production constraints
Translate findings into repair vs. defer vs. operate decisions that are technically sound and regulator-defensible
Partner with Operations and Maintenance to:
Improve PM and PdM strategies
Optimize maintenance intervals and spare strategies
Reduce unplanned downtime and repeat failures
Provide engineering support for:
Work scopes, repair strategies, and equipment upgrades
Management of Change (MOC)
Capital projects and turnarounds impacting rotating equipment
Support permit-to-operate by ensuring reliability decisions align with safety, environmental, and regulatory requirements
Mentor junior engineers and provide technical guidance to planners, supervisors, and field teams
Qualification
Required
Bachelor's degree in Mechanical Engineering (or equivalent)
10+ years of reliability engineering experience in upstream oil & gas
Demonstrated depth in rotating equipment troubleshooting (hands-on, field-based experience)
Strong working knowledge of: Vibration analysis and condition monitoring, Lubrication and oil analysis, Mechanical seals, bearings, couplings, API standards applicable to upstream rotating equipment
Experience working directly in producing fields and facilities
Ability to communicate technical risk and recommendations clearly to operations, maintenance, and leadership
Preferred
San Joaquin Valley upstream operating experience
Professional Engineer (PE) license
Certified Reliability Engineer (CRE) or equivalent
Experience with: Gas compression systems and VRUs, Injection systems (waterflood, steamflood), Inspection-driven repair decision processes
Background in owner-operator organizations
Benefits
Comprehensive benefits package
Company
Industrial Systems Consulting
Industrial Systems Consulting specializes in construction management including contract engineering and design consultation services.
Funding
Current Stage
Early StageCompany data provided by crunchbase