Shield AI · 2 hours ago
Staff Engineer, Advanced Manufacturing (R4301)
Dallas, Texas
Full-time
Onsite
Senior Level, Lead/Staff
$120K/yr - $190K/yr
7+ years expShield AI is a venture-backed deep-tech company founded in 2015, dedicated to protecting service members and civilians with intelligent systems. The Staff Engineer in Advanced Manufacturing will be responsible for establishing manufacturing sequences and processes for aerospace assemblies, driving production stability, and enhancing quality through the development of repeatable processes.
Artificial Intelligence (AI)Autonomous VehiclesDronesMachine LearningNational Security
Responsibilities
Define the Bill of Process and manufacturing sequence for assigned subassemblies or cells
Map MBOM to operations, tooling needs, and process controls
Build ergonomic workstations (height/reach zones, shadow boards, calibrated torque tools, ESD controls, POU materials)
Create visual, operator-ready Work Instructions with torque specs, PPE, inspection points, and MES revision control
Conduct time studies, compute takt/CT, identify bottlenecks, and lead kaizen improvements
Establish standardized work, visual controls, job aids, and layered audit systems; iterate with operators
Capture shop-floor lessons learned defects, build issues, tooling feedback and drive root cause and corrective action
Partner with Quality on in-process checks, error-proofing, and FAI readiness
Implement ECOs, validate process updates, and maintain work instructions accordingly
Qualification
Required
7+ years of experience in manufacturing engineering, production systems, process development, or assembly engineering
Bachelor's degree in Mechanical, Industrial, Mechatronics, or related STEM field
Experience in prototype manufacturing in a startup or rapid-growth environment
Strong understanding of manufacturing processes, including machining, composites, avionics and/or assembly
Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities
Preferred
Knowledge of quality standards, such as AS9100 or ISO 9001
Proficiency in CAD software
Familiarity with advanced manufacturing technologies, such as additive manufacturing or automation systems
Hands-on experience with manufacturing equipment and tooling design
Strong project management skills, including experience managing multiple priorities and deadlines
Benefits
Bonus
Benefits
Equity
Temporary benefits package (applicable after 60 days of employment)
Company
Shield AI
Shield AI is a deep-tech company that focuses on developing AI-powered systems to enhance the safety of service members and civilians.
1001-5000 employees
H1B Sponsorship
Shield AI has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (2)
2024 (3)
2021 (1)
Funding
Current Stage
Late StageTotal Funding
$1.31BKey Investors
Hercules CapitalUS Innovative Technology FundSnowpoint Ventures
2025-03-06Series F· $240M
2023-12-29Debt Financing· $200M
2023-10-31Series F· $300M
Leadership Team
Gary Steele
Chief Executive Officer
Brandon Tseng
Co-Founder
Recent News
2025-12-11
Company data provided by crunchbase