Tesla · 1 month ago
Sr. Thermal Safety System Architecture Engineer, Energy Products
Palo Alto, California
Full-time
Onsite
Mid, Senior Level
$136K/yr - $234K/yr
3+ years expTesla is seeking a skilled Thermal Safety System Architecture Engineer to join their Safety Architecture team within Tesla Energy. The role focuses on developing thermal safety models for battery energy storage systems, guiding tests to validate these models, and collaborating with cross-functional teams to enhance product safety and performance.
AutomotiveElectric VehicleEnergyManufacturingRenewable EnergyTransportation
Responsibilities
Develop and refine computational models for thermal safety in battery packs, including heat transfer, combustion, gas distribution, and propagation
Define product safety requirements based on modeling, industry standards, and past test results, guiding product design with clear technical documentation
Collaborate with design, manufacturing, and service teams to integrate modeling insights into product development
Develop and support execution of test plans to validate both models and adherence to product safety requirements
Analyze test data to identify trends, risks, and opportunities for improvement in thermal safety systems
Document findings, prepare reports, and present recommendations to stakeholders
Support compliance with industry standards and regulations related to thermal safety
Stay updated on emerging technologies in thermal modeling software and testing methodologies
Qualification
Required
Degree in Mechanical Engineering, Aerospace Engineering, Fire Protection Engineering, Materials Science, or a related field, or equivalent experience
Strong fundamentals in thermodynamics, heat transfer, combustion, and fluid mechanics
3+ years of experience in thermal systems modeling and/or computational fluid dynamics (CFD), using tools such as ANSYS, COMSOL, MATLAB/Simulink, STAR-CCM, Fluent, OpenFOAM, and FDS
Experience in test planning and execution, including instrumentation, data acquisition, and safety protocols
Excellent analytical and problem-solving skills with high attention to detail
Ability to work in a fast-paced, collaborative environment
Strong communication skills for technical reporting and team interactions
Preferred
Experience with battery systems, electric vehicles, and/or energy storage technologies is a plus
Benefits
Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D, short-term and long-term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Company
Tesla
Tesla is an electric vehicle and clean energy company that provides electric cars, solar, and renewable energy solutions.
10001+ employees
H1B Sponsorship
Tesla has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (2796)
2024 (2113)
2023 (1304)
2022 (1227)
2021 (1102)
2020 (723)
Funding
Current Stage
Public CompanyTotal Funding
$20.12BKey Investors
Societe GeneraleEuropean UnionPennDOT
2024-10-05Post Ipo Debt· $783M
2023-09-13Grant· $159.6M
2023-08-15Grant· $0.23M
Leadership Team
Vaibhav Taneja
Chief Financial Officer
Tom Zhu
SVP of Automotive
Recent News
2026-01-14
2026-01-14
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