Rondo Energy · 15 hours ago
Senior Manufacturing Engineer
Alameda, CA
Full-time
Onsite
Senior Level
$170K/yr - $200K/yr
5+ years expRondo Energy is transforming industrial decarbonization with their innovative Rondo Heat Battery technology. They are seeking a Senior Manufacturing Engineer to lead the development and optimization of manufacturing processes for their modular thermal battery storage system, ensuring high-quality production methods and collaboration with cross-functional teams.
EnergyEnergy EfficiencyRenewable Energy
Responsibilities
Develop, optimize, and validate the assembly process for the modular thermal battery system from prototype through scaled production
Build virtual process models using value stream mapping, process flow software, and simulation tools to evaluate alternative configurations and process scenarios
Lead the development of standardized, data-driven production processes using IoT, SPC, and modern manufacturing analytics tools
Collaborate closely with design engineering, supplier quality, sourcing, and manufacturing partners to transition designs into robust, scalable production
Own Design for Manufacturing (DFM) and Design for Assembly (DFA) guidance, influencing mechanical and thermal subsystem design to enhance quality, cost, and throughput
Drive iterative learning from field performance back into product and manufacturing process improvements
Define, procure, and implement tooling, jigs, fixtures, test equipment, and process automation required for reliable, high-yield assembly
Develop and maintain build documentation, assembly instructions, PFMEAs, control plans, and supplier qualifications
Support packaging, logistics, and pre-commissioning validation through coordination with field deployment teams
Own module-level manufacturing costing—including CAPEX, OPEX, labor, utilities, facilities, scrap, and throughput assumptions
Provide inputs to BOM development, installation timelines, and overall project planning
Qualification
Required
Bachelor's or Master's degree in Mechanical Engineering, Electromechanical Engineering, Manufacturing Engineering, or related discipline
5–8 years of experience developing manufacturing processes and equipment for new hardware products; experience in startup or high-growth technology environments strongly preferred
Proven experience managing full-lifecycle equipment or automation projects—including scoping, design, installation, commissioning, and budget oversight
Hands-on technical ability with a track record of debugging, troubleshooting, and improving new production lines or early-stage processes
Deep knowledge of continuous improvement, root cause analysis, and structured problem-solving methodologies
Demonstrated success collaborating closely with design engineering teams and influencing product architecture through DFM/DFA input
Experience in fast-paced, complex hardware environments
Strong commitment to product quality, safety, cost reduction, and process reliability
Benefits
Comprehensive Medical Benefits
Dental & Vision Benefits
Life Insurance and ADD
Up to 12 paid holidays per year, in addition to a company week-long holiday in December
Flexible time off policy
401(k) plan with company match
Cell Phone Reimbursement
Catered lunches on-site
Company
Rondo Energy
Rondo Heat Battery powers industrial processes with renewable electricity, cutting energy costs and eliminating emissions.
51-200 employees
H1B Sponsorship
Rondo Energy has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (5)
2024 (6)
2023 (1)
Funding
Current Stage
Growth StageTotal Funding
$162.1MKey Investors
Breakthrough Energy VenturesEuropean Investment BankH&M Group Ventures
2024-06-26Grant
2024-06-26Debt Financing· $80.1M
2024-06-19Series Unknown
Leadership Team
John O'Donnell
CEO
Pete Von Behrens
Chief Technology Officer
Recent News
Energy-Storage.News
2025-11-19
Company data provided by crunchbase