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Wilbert Plastic Services · 2 months ago

Process Development Engineer

Meadville, PA

Full-time

Onsite

Mid Level

Wilbert Plastic Services is part of the global industrial organization Marmon Holdings, committed to making a positive impact and fostering a culture of empowerment. The Process Development Engineer will be responsible for new process development, process audits, and ongoing training related to corrective actions and system improvements.

3D PrintingManufacturing

Responsibilities

Timely NCR Root Cause Verification with Corrective and Preventative Actions

CAR Team Participation – For Process Related Root Cause Verification, Correction and Prevention

Assist in ongoing training as it relates to CAR corrective and preventative actions, process enhancements, and system improvements that occur from time to time

Assist the Operations Manager in directives outlined by him/her for improving the plant, including, but not limited to: QOS Corrective actions for poor monthly performance or trends

Process audits to assure correct regrind percentage, cell setup, and processing parameters are in line with the PPAP process

Process Interruption Improvements – First Run to Last Run without unintended interruptions

Overall Scrap Reduction – Real Time Scrap, Inventory Scrap and Part Per Carton Accuracy

Unscheduled Downtime Improvements

Working with Maintenance to help diagnose process/equipment related issues

Perform new process development, including, but not limited to the following: APQP Participation, Molding Process Setup (In Mold Rheology, 95% fill at transfer, etc.), Completing MRR process for feedback to APQP Leader/Team, Robot Programming and Modification, Cell setup (Tooling, Material Drying, Hot Runner, TCU, etc.), New and Transfer Tools Sampling, Production Readiness Tasks (including Job Books and Tooling PM Files setup), Samples for Corporate Quality to Develop Inspection Instruction Standard, Completion of Post Processing Standards Form, Travel as related to Transfer Tool Package fact finding missions, prior to final quote and transfer, Assist in Preliminary and Final Tooling review and signoff process, Champion of the development and/or improvement of product specific end of arm tooling or fixtures, Champion of the packaging design, trial, and testing when required by the customer plant, First three Production Run Support: (1) Assistance in Initial Robotic/Work Cell Setup (2) Training (3) Monitoring/Auditing Process (4) Analyze Run Performance (5) Feedback to APQP Team, Using Plant Operations Manager, and VP of Operations, Maintain Project Management System for items related to Process Development, Assist in Gage R&R and Cpk Studies for new and transfer program, Assist in training production personnel on new launches, product types, technology, introduced into PRISM’s system, Develop and/or update the Job Instructions (Job Books) during the development and managing change processes

Qualification

Process DevelopmentRobot ProgrammingMolding Process SetupAPQP ParticipationProject ManagementTrainingScrap ReductionProcess Audits

Required

Timely NCR Root Cause Verification with Corrective and Preventative Actions

CAR Team Participation – For Process Related Root Cause Verification, Correction and Prevention

Assist in ongoing training as it relates to CAR corrective and preventative actions, process enhancements, and system improvements that occur from time to time

Assist the Operations Manager in directives outlined by him/her for improving the plant, including, but not limited to: QOS Corrective actions for poor monthly performance or trends

Process audits to assure correct regrind percentage, cell setup, and processing parameters are in line with the PPAP process

Process Interruption Improvements – First Run to Last Run without unintended interruptions

Overall Scrap Reduction – Real Time Scrap, Inventory Scrap and Part Per Carton Accuracy

Unscheduled Downtime Improvements

Working with Maintenance to help diagnose process/equipment related issues

Perform new process development, including, but not limited to the following: APQP Participation

Molding Process Setup (In Mold Rheology, 95% fill at transfer, etc.)

Completing MRR process for feedback to APQP Leader/Team

Robot Programming and Modification

Cell setup (Tooling, Material Drying, Hot Runner, TCU, etc.)

New and Transfer Tools Sampling

Production Readiness Tasks (including Job Books and Tooling PM Files setup)

Samples for Corporate Quality to Develop Inspection Instruction Standard

Completion of Post Processing Standards Form

Travel as related to Transfer Tool Package fact finding missions, prior to final quote and transfer

Assist in Preliminary and Final Tooling review and signoff process

Champion of the development and/or improvement of product specific end of arm tooling or fixtures

Champion of the packaging design, trial, and testing when required by the customer plant

First three Production Run Support: (1) Assistance in Initial Robotic/Work Cell Setup (2) Training (3) Monitoring/Auditing Process (4) Analyze Run Performance (5) Feedback to APQP Team, Using Plant Operations Manager, and VP of Operations

Maintain Project Management System for items related to Process Development

Assist in Gage R&R and Cpk Studies for new and transfer program

Assist in training production personnel on new launches, product types, technology, introduced into PRISM's system

Develop and/or update the Job Instructions (Job Books) during the development and managing change processes