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Janicki · 3 months ago

Automated Fiber Placement Engineer

Hamilton, WA

Full-time

Onsite

Entry, Mid Level

$80K/yr - $145K/yr

2+ years exp

Janicki Industries is an innovative, family-owned aerospace company focused on engineering and manufacturing complex projects for the aerospace, defense, and space industries. The Automated Fiber Placement Engineer is responsible for programming, developing, and optimizing automated composite layup processes, ensuring high-quality production of aerospace components.

AutomotiveConsumer ElectronicsElectronicsManufacturing

No H1B

Security Clearance Required

U.S. Citizen Only

Responsibilities

Develop AFP ply programs for composite parts using Electroimpact programming tools and simulation software, ensuring conformance to design intent and manufacturing constraints

Translate engineering models, ply books, and lamination schedules into executable AFP paths with accurate fiber orientation, coverage, and boundaries

Support Electroimpact machine setup, calibration, and laser alignment for first article and repeatable production runs

Analyze and optimize machine pathing to minimize defects (e.g., gaps, overlaps, tow steering errors), improve machine efficiency, and extend tool life

Review and validate AFP programs with simulations and dry runs, working alongside operators during production start-ups

Collaborate with design engineering to provide design for manufacturability (DFM) feedback for composite parts intended for AFP

Investigate and resolve machine and process-related issues, working cross-functionally with maintenance and Electroimpact technical support as needed

Participate in tooling design reviews to ensure compatibility with AFP head dimensions, access, and laser projection systems

Implement and document process improvements, material usage reductions, and automation enhancements

Develop and maintain standard work instructions, AFP best practices, and process documentation

Support audits, root cause investigations, and corrective actions involving AFP-manufactured parts

Maintains composure under pressure while successfully managing multiple deadlines

Being at work on time and maintaining good attendance is a condition of employment and is an essential function of the job

Must have excellent communication skills, both verbal and written in the English language

Perform other duties as assigned

Qualification

Electroimpact AFP systemsComposite manufacturingPly simulation toolsCAD softwareProblem-solving skillsCommunication skills

Required

Due to our ITAR and EAR regulations, applicants must be a US Citizen or of Legal Permanent Resident Status as defined by 8 U.S.C. 1324b (a) (3)

This position requires the ability to obtain a U.S. Secret Security Clearance (U.S. Citizenship Required). Janicki will assist with gaining this access once employed. Special Access Program or other Government Access Requirements are mandatory for this position and requires candidate agreed to enter a Continuous Evaluation program

Bachelor's degree in Mechanical Engineering, Aerospace Engineering, Manufacturing Engineering, or related technical field required

2+ years of experience in composite manufacturing or AFP process engineering

Proficiency with Electroimpact AFP equipment, software, and interfaces (e.g., AFP programming environment, ply simulation tools)

Solid understanding of composite ply orientation, layup strategies, tool paths, and material behavior (e.g., thermosets and thermoplastics)

Familiarity with CAD software (such as CATIA V5, Siemens NX, or SolidWorks)

Strong problem-solving skills and ability to work in a fast-paced production environment

Must have excellent communication skills, both verbal and written in the English language