Senior Composite Structure Engineer jobs in United States
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Pyka · 5 months ago

Senior Composite Structure Engineer

Pyka is seeking a highly skilled Senior Composite Structure Engineer to lead the design, analysis, and prototyping of composite structures for their cargo aircraft. This role involves collaborating with cross-disciplinary teams to develop lightweight, high-strength structures optimized for performance and manufacturability.

AerospaceAgricultureAir TransportationAutonomous VehiclesManufacturingRoboticsSoftware
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Growth Opportunities
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H1B Sponsor Likelynote

Responsibilities

Design and develop composite primary and secondary aircraft structures using appropriate materials and layup strategies
Perform basic structural analysis using hand calculations and FEA to validate designs
Apply proper tolerancing and GD&T to ensure manufacturability and proper assembly
Create detailed 3D CAD models and engineering drawings (SolidWorks preferred)
Design tooling, molds, and fixtures for composite part fabrication and bonding
Perform testing to validate strength, stiffness, and durability of airframe components
Collaborate with engineering and manufacturing teams to ensure proper integration of structural components

Qualification

Composite structural designCAD (SolidWorks)Structural mechanicsFEA toolsComposite material propertiesTolerancingDFMAComposite prototypingCollaboration skillsCommunication skills

Required

Bachelor's or Master's degree in Mechanical Engineering, Aerospace Engineering, or a related field
5+ years of experience in composite structural design and analysis—preferably in aerospace or high-performance vehicle applications
Proficient in composite material properties, layup design, and bonding/joining techniques
Strong CAD skills with experience designing complex composite assemblies (SolidWorks highly preferred)
Solid understanding of structural mechanics and experience with FEA tools
Practical experience with tolerancing, and DFMA principles
Hands-on experience with composite prototyping, tooling, and fabrication processes
Excellent collaboration and communication skills

Preferred

Experience working with carbon fiber prepreg, wet layup, or resin infusion methods
Familiarity with out-of-autoclave composite processes
Knowledge of composite repair techniques and structural testing methods
Exposure to aerospace certification standards and structural substantiation processes
Experience with PLM systems and engineering change control

Benefits

Employer-sponsored health, dental and vision insurance
FSA with employer matching
401(k)
Paid holidays, generous PTO, and additional unpaid time off
Voluntary short-term disability, long-term disability, and life insurance
Pre-tax commuter benefits
Free catered lunch and plenty of snacks

Company

Pyka

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Pyka is a robotics company on a mission to build the most useful autonomous aircraft on Earth.

H1B Sponsorship

Pyka has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (4)
2024 (1)
2023 (1)
2022 (1)
2020 (1)

Funding

Current Stage
Growth Stage
Total Funding
$88.1M
Key Investors
Obvious VenturesPrime Movers Lab
2024-09-23Series B· $40M
2022-04-26Series A· $37M
2019-12-24Seed· $8M

Leadership Team

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Michael Norcia
Co-Founder, CEO/CTO
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Chuma Ogunwole
Co-Founder and COO
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Company data provided by crunchbase